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TS1.2 Purchase

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Dit document is beschikbaar in 8 verschillende talen

Versie: 1 januari 2024

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1. Introduction

The GMP+ Feed Certification scheme is based on a number of principles. An important principle is that feed companies, working together in a feed supply chain, have a shared responsibility to ensure that safe feed is delivered to livestock farmers. This shared responsibility is reflected in the purchase requirements. These requirements must be considered as a minimum.

2. Scope of this document

In addition to the requirements in the GMP+ documents, this document specifies:

  • Which certification of a supplier of a feed or a feed services is accepted (Chapter 3)
  • Which so-called gatekeeping options can be applied for purchasing non-certified feed or feed services but also for non-feed products or non-feed services such as veterinary medicinal products, silo cleaning service and raw materials for soap stock splitting (Chapter 4).

3. Overview of GMP+ and Accepted certificates

The following tables provides for several feed products and feed services the GMP+ and accepted certifications, including – if applicable – additional requirements:

3.1. Purchase of Compound feed and Semi-manufactured products

Accepted certificates - scopes

Additional requirements

GMP+ Production of compound feed

GMP+ Trade in feed – compound feed


FCA-BC-02 - MP, production of compound feed

FCA-BC-03 - MH, trading of compound feed

QS-certified producers of compound feed

QS-certified traders

QS-certified mobile feed milling and mixing plants

QS company must be listed in the GMP+ companies database, tabOther certification schemes

UFAS Compound Feed

UFAS Merchants - trading of compound feeds


FAMI-QS - production of Complementary Feed

FAMI-QS - production of Dietetic Feed

FAMI-QS - trading of Complementary Feed

FAMI-QS - trading of Dietetic Feed

FAMI-QS company must be listed with the scope Complementary Feed and / or Dietetic Feed.

OQUALIM-RCNA International - certified producers of compound feed

OQUALIM-RCNA International - certified distributors / traders of compound feed

OQUALIM company must have the designation “RCNA International” specified on the certificate.

pastus+ - certified producers of compound feed

pastus+ - certified traders of compound feed

pastus+ company must be listed in the GMP+ list of pastus+ participants.

3.2. Purchase of premixtures

Accepted certificates - scopes

Additional requirements

GMP+ Production of premixtures

GMP+ Trade in feed - premixtures


FCA -BC-02 - VP, production of premixtures

FCA -BC-03 - VH, trading of premixtures

FAMI-QS - production of Mixtures

FAMI-QS - trading of Mixtures

FAMI-QS company must be listed with the scope Mixtures (function).

QS-certified producers of premixtures

QS-certified traders

QS company must be listed in the GMP+ companies database, tabOther certification schemes

UFAS Compound Feed

UFAS Merchants - trading of premixtures


OQUALIM-RCNA International - certified producers of premixtures

OQUALIM-RCNA International - certified distributors / traders of premixtures

OQUALIM company must have the designation “RCNA International” specified on the certificate.

3.3. Purchase of feed additives

Accepted certificates - scopes

Additional requirements

GMP+ Production of feed additives

GMP+ Trade in feed – feed additives


FCA -BC-02 - TP, production of feed additives

FCA -BC-03 - TH, trading of feed additives

FAMI-QS - production of Ingredients

FAMI-QS - trading of Ingredients


FAMI-QS company must be listed with the scope Ingredients (process). The purchased additives must be listed in this database as well.

UFAS Merchants - trading of feed ingredients

FEMAS Core standard

FEMAS Intermediate Supplier


QS-certified producers of additives

QS-certified traders

QS company must be listed in the GMP+ companies database, tab Other certification schemes

OQUALIM-RCNA International - certified distributors / traders of feed additives

OQUALIM company must be:

  • producer or distributor of compound feed or premixtures with the designation “RCNA International” specified on the certificate

or belongs to a group of companies of which at least one company is certified as above. Note: The delivered feed additive must – of course - be produced by certified producer.

3.4. Purchase of feed materials

3.4.1. General

Accepted certificates - scopes

Additional requirements

GMP+ Production of feed materials

GMP+ Trade in feed – feed materials


FCA -BC-02 - GP, production of feed materials

FCA -BC-02 (VWP), production of by-products for reprocessing (company in food sector)

FCA -BC-02 (GPVW), production of feed materials originating from by-products for reprocessing

FCA -BC-03 - GH, trading of feed materials

FCA -BC-03 (VWH), trade in of by-products for reprocessing

QS-certified producers of feed materials

QS-certified traders

As an exception to the requirement that a generic risk assessment for the feed material is included in the TS1.3 Product list, purchasing a feed material from a QS certified company is also allowed when this feed materials is included in the QS-Liste der Einzelfuttermittel

FEMAS Core standard

FEMAS Intermediate Supplier

UFAS Merchants - trading of feed ingredients


FAMI-QS - production of Ingredients

FAMI-QS - trading of Ingredients


  • FAMI-QS company must be listed with the scope Ingredients (process). The purchased feed materials must be listed in this database as well.
  • These feed materials must be included in the TS1.3 Product list

EFISC-GTP

  • Products of the oilseeds crushing and vegetable oil refining industry
  • Products of the starch industry
  • Products of the malt production
  • Glycerin (crude and refined) from production of biodiesel
  • Trade/collection of feed materials of vegetable origin

pastus+ -certified producers of feed materials

pastus+ -certified traders of feed materials

pastus+ company must be listed in the GMP+ list of pastus+ participants.

OQUALIM-RCNA International - certified distributors / traders of feed materials

OQUALIM company must be:

  • producer or distributor of compound feed or premixtures with the designation “RCNA International” specified on the certificate..
  • or belongs to a group of companies of which at least one company is certified as above. Note: The delivered feed material must – of course - be produced by the certified producer

CSA-GTP- certified collectors (trade and storage & transshipment)

For the following products: unprocessed French cereals, oilseeds and protein crops (grains) intended to be used as feed.

3.4.2. Purchase of feed materials from companies with specific certificates

Some feed materials can also be purchased from a company with a specific certificate:

Feed materials

Approved certificates / special requirements

Combinable crops (grains, (oil-)seeds and legumes

TASCC Merchants (trading of whole unprocessed combinable crops for food and feed use)

QS- Guideline Service Package for agriculture production

QS company must be listed in the GMP+ companies database, tab Other certification schemes.

Bakery by-products

Certification under the ‘Hygiene Code voor Brood en Banketbakkerij’ incl. Diervoedermodule (Nederlands Bakkerij Centrum/ISACert)

Graded consumption potatoes

Certification under the ‘Hygiene Code voor ongeschilde (zoete) aardappelen’ and with a designation 'HACCP + GMP' (Nederlandse Aardappel Organisatie; NAO)

Whey from farmers

Certification under ‘Hygienecode voor de Boerderijzuivelbereiding’(inclusief bijlage 7). The farmer must be listed as such on the https://boerderijzuivel.nl/keurmerken/gmp-weiafvoer

Dairy products

The product must be supplied under Reg. (EC) 853/2004

3.5. Purchase of Storage and Transshipment

Accepted certificates -scopes

Additional requirements

GMP+ Storage and transshipment of feed


FCA -BC-04 – OO storage and transshipment of animal feed

TASCC Storage

EFISC-GTP - storage of feed materials of vegetable origin.

QS-certified companies - storage and transshipment

QS company must be listed in the GMP+ companies database, tab Other certification schemes

pastus+ -certified companies - storage and transshipment

pastus+ company must be listed in the GMP+ list of pastus+ participants.

Note: Storage of packaged goods does not necessarily have to be bought from a GMP+ certified service provider. See for more information GMP+ companies database, tab Other certification schemes.

3.6. Purchase of transport

Accepted certificates and scopes

Additional requirements

GMP+ Road transport of feed

GMP+ Inland waterway transport of feed


FCA -BC-05 - TVWE, road transport of animal feed

FCA -BC-08 - Hygiene Code for inland waterway transport

TASCC Road Haulage - road transport

Transport, which is subcontracted by a TASCC Road Haulage transport company is not accepted

Qualimat - road transport


QS-certified companies -road transport

QS company must be listed in the GMP+ companies database, tab Other certification schemes

EFISC-GTP transport of feed materials of vegetable origin

Only accepted in combination with EFISC-GTP trade scope.

pastus+ -certified companies -road transport

pastus+ company must listed in the GMP+ list of pastus+ participants.

CSA-GTP- certified companies – road transport

  • Only accepted in combination with CSA-GTP collection scope.
  • For the following products: unprocessed French cereals, oilseeds and protein crops (grains) intended to be used as feed.

Note 1: Above-mentioned requirements also apply for the purchase of traction units.

Note 2: An external transport company does not have to be GMP+-certified or equivalent in the event of:

  • Transport of packaged feed under the condition that the GMP+ certified producer or trader is responsible for checking the cleanliness of the loading compartment.
  • Transport of sealed loading compartments (see F0.2 for definition) under the conditions that the external transport company:
    • does not own neither manage the respective loading compartments
    • has no influence on the GMP+ status of the transported feed.
    • may not use its own loading / unloading equipment (pipes, hoses etc.) unless the GMP+ certified principal allows so.

The GMP+ certified producer or trader is responsible for sealing the loading compartment.

  • Transport by rail (using wagons)

3.7. Purchase of affreightment

Accepted certificates - scopes

Additional requirements

GMP+ Affreightment of inland waterway transport

GMP+ Affreightment of short sea shipping

GMP+ Affreightment of road transport

GMP+ Affreightment of rail transport

GMP+ Affreightment of sea transport


FCA -BC-07 - TVM, Chartering of animal feed via marine transport

FCA -BC-06 - TVWA, Chartering of animal feed via inland waterway

FCA -BC-09 - TVOR, Transport organisation of feed or by rail

QS-certified companies with scope affreightment of rail, inland waterway and sea ship transport

QS company must be listed in the GMP+ companies database, tab Other certification schemes

Note: An external freight broker does not have to be GMP+-certified or equivalent in the event of:

  • Affreightment of road transport
  • Affreightment of packaged products (including sealed loading units)
  • Affreightment of oils and fats and derived products for direct processing in feed when the transport demonstrably takes place under a FOSFA contract and where the EU 1 list of acceptable previous loads is used as compulsory.

3.8. Purchase of laboratory services

If measurement and monitoring take place by way of an analysis, the GMP+ certified company must ensure this is done by a laboratory approved for this under the GMP+ FSA module. The table below shows which qualifications are approved for which analysis.

Analysis

Accepted certificates - scopes

Additional requirements

A) Critical contaminants:

  • Aflatoxin B1
  • Dioxin
  • Dioxin-like PCBs
  • Non-dioxin-like PCBs
  • Heavy metals
    • Cadmium
    • Arsenic
    • Lead
    • Mercury *
  • Fluorine *
  • Pesticides

* The analysis of these parameters in feed additives and premixtures must be done by a laboratory with an independently verified quality management system as included under B) Other contaminants.


An independently verified quality management system as included under B) supplemented by GMP+ Registered Laboratory

  • As long as the GMP+ Registered Laboratory is registered for the analysis in question.
  • The use of GMP+ Registered Laboratories is compulsory

B) Other contaminants

GMP+ Laboratory testing

The concerning analysis must be under the scope of the certified laboratory certificate

ISO17025 accredited laboratory for the analysis in question


ISO17025 accredited laboratory for another analysis than the one in question

Only if the GMP+ certified company can motivate why it is not possible to make use of a laboratory which is ISO17025 accredited for the analysis in question.

This motivation must be retained as documented information.


TASCC Facilities Testing


3.9. Purchase of other services

Services

Accepted certificates - scopes

Production or processing on a contract basis (third party/subcontractor)

GMP+ Production of feed materials

GMP+ Production of feed additives

GMP+ Production of premixtures

GMP+ Production of compound feed

Certificate with the corresponding scope from other, accepted certification schemes

4. Gatekeeper options

4.1. General gatekeeper requirements

Gatekeeping means that the GMP+ certified company purchases a feed or a feed service, which is not covered under the scope of either a GMP+ certification or another, accepted feed safety certification.

The gatekeeper takes responsibility for the safety of the feed or feed service which will be brought into the GMP+ chain.

Nuttige tip

In this chapter the GMP+ certified company will be indicated with the word “gatekeeper”.

  1. The gatekeeper must consistently provide products and services that:
    • are safe for use in or as feed, and;
    • comply with the relevant GMP+ requirements;
    • comply with the relevant feed legislation.
  1. The gatekeeper must carry out a hazard analysis in compliance with the HACCP principles, as laid down in the relevant GMP+ standards. This hazard analysis must include all operations and activities, from original production up to delivery, and must result in addressing and controlling all hazards related to the:
    • specific feed product concerned;
    • production process of this feed product;
    • other operations and activities like storage and transport.
  1. Some gatekeeper protocols require the GMP+ company to notify both the Certification Body and GMP+ International. For details see the specific gatekeeper protocols.
  1. If the gatekeeper transfers responsibilities with regard to the application of the gatekeeper protocol to the supplier, this must be clearly agreed and stated, for example in the contract.

4.1.1. Sharing analysis results

The gatekeeper must include the results of analysis, carried out in the context of gatekeeping, at least once per month in the GMP+ Monitoring database. Results from the analysis must be shared with the GMP+ Community in the GMP+ Monitoring database.

The gatekeeper who makes use of analysis results from a non-certified supplier must ensure that the analysis is carried out by a laboratory approved for this under the GMP+ FSA module. See § 3.8.

4.2. Feed products and Services which cannot be purchased under a gatekeeper protocol

It is not possible to act as a gatekeeper for the purchase of the following feed products:

  • Compound feed
  • Premixtures
  • Specific by-products from the oil- and fat industry:

Regulation (EU) no. 68/2013 , including amendments to this regulation.

Number

Name

13.6.1

Acid oils from chemical refining

13.6.2

Fatty acids esterified with glycerol

13.6.3

Mono di and tri glycerides of fatty acids

13.6.4

Salts of fatty acids

13.6.5

Fatty acid distillates from physical refining

13.6.6

Crude fatty acids

13.6.7

Pure distilled fatty acids

13.6.9

Mono- and diglycerides of fatty acids esterified with organic acids

13.6.10

Sucrose esters of fatty acids

13.6.11

Sucroglycerides of fatty acids

13.11.2

Mono-esters of propylene glycol and fatty acids

4.3. Gatekeeper requirements for Purchase of specific feed ingredients

This chapter provides specific gatekeeping requirements for purchasing specific feed products from non-GMP+ or equivalent origins.

4.3.1. Purchase of unprocessed agricultural products from grower to use in or as feed

Scope of application

Feed product


Unprocessed agricultural products, including hay and straw, from grower

Hay and straw, from grower-collector


Origin


All countries

Applied by


GMP+ certified company with a production or trade scope.


Applicable until


No time limit

Requirements for the gatekeeper

General

See § 4.1

Specific conditions

  • If transport is organized by the grower / grower-collector and immediately following the harvesting, and as a part of assignment “harvesting including transport to the storage” then transport does not need to be GMP+-certified or equivalent.


  • If storage and/or transport is organized by the gatekeeper, then the applicable purchase requirements laid down in chapter 3 and/or 4 on TS1.2 must be followed.

Supplier evaluation



  1. Hazard analysis


Yes


Note: The results of the benchmark of the certification schemes for growers can be used as input. See the GMP+ website / Collaborations / Growers schemes .

  1. Supplier audit

Recommended

  1. Sampling


Each batch in accordance with the requirements as described in document TS1.6 Sampling.

For batch definition see F0.2 Definition list.

  1. Testing

Based on HACCP

Retain as documented information


Gatekeeper must retain as documented information:

  • name and address details of the grower/collector from whom products are purchased.
  • the purchased batches of unprocessed agricultural products, including hay and straw
  • results of analysis


Documented information related to the application of this protocol must be retained. This must be available for the auditor and – upon request – for GMP+ International.


Note: (parts) of the above listed information might not always be available. In the framework of application of HACCP-principles, this lack of information can result in defining more control measures and monitoring.


Notification about application of this protocol

Notification to the Certification Body

Yes

Notification to GMP+ International

No


4.3.2. Purchase of unprocessed Grains, (Oil) Seeds and Legumes out of a collect chain

Scope of application

Feed product


Unprocessed grains, (oil)seeds and legumes (from collector)


Note that conditions for purchasing from growers are laid down in § 4.3.1.

Origin


The unprocessed grains, (oil)seeds and legumes are grown outside of countries listed below

  • Austria
  • Belgium
  • Canada
  • Denmark
  • France
  • Germany
  • Greece
  • Ireland
  • Luxembourg
  • The Netherlands
  • United Kingdom


Intervention grain from any EU country

Applied by

GMP+ certified company with a production or trade scope.

Applicable until

No time limit

Requirements for the gatekeeper

General

See § 4.1

Specific conditions

If the GMP+ certified company purchases a batch of feed materials from a non-GMP+ certified company and sells this on FOB to a GMP+ certified client, then this client must comply with the requirements from this protocol.

Supplier evaluation

  1. Hazard analysis

Yes

  1. Supplier audit

Recommended

  1. Sampling

See below

  1. Testing

See below

Retain as documented information

Gatekeeper must retain as documented information:

    • name and address details of the producer/collector from whom products are purchased.
    • the purchased batches of unprocessed grains, (oil)seeds or legumes
    • results of analysis


Documented information related to the application of this protocol must be retained. This must be available for the auditor and – upon request – for GMP+ International.


Note: (parts) of the above listed information might not always be available. In the framework of application of HACCP-principles, this lack of information can result in defining more control measures and monitoring.



Sampling and testing

Sampling

  • In accordance with the requirements as described in document TS1.6 Sampling. For batch definition see F0.2 Definition list.
  • In the event of transport by ship or train or in storage, sampling must be carried out by an independent Control Organisation (CO) accredited according to the latest version of ISO 17020 with sampling included in the scope of accreditation.


Testing

  • Each batch must at least be analysed for the contaminants listed below. If the hazard analysis shows that other contaminants deserve attention then these must be analysed as well.
  • If small batches are received, the respective volumes may be added up and testing must be performed at least on units of 500 tons each.

Note:

  • An approved batch must be kept segregated from other batches, unless these are also tested/approved or already GMP+ assured
  • From the moment of sampling/testing, the batch is considered as GMP+ assured. Gatekeeper must from that point on ensure compliance with all GMP+ storage/transport requirements until the moment of delivery
  • In case no representative sample has been taken on the level of the seagoing vessel or no analysis results are available, products stored in different silos can no longer be considered as one single batch.

Parameter

Remark

Pesticide residues

The screening must cover all relevant pesticides based on information about:

  • locally used pesticides
  • local legislation about applicable pesticides
  • RASFF- notifications
  • Other relevant information

Mycotoxins :


Aflatoxin B1

At least applicable to maize

Deoxynivalenol (DON)

At least applicable to all cereals

Zearalenon (ZEA)

At least applicable to all cereals and soy beans

Ochratoxin A (OTA)

At least applicable to all cereals

Heavy metals :

  • Arsenic
  • Lead
  • Mercury
  • Cadmium


  • Dioxins
  • Sum of dioxins and dioxin-like PCB’s
  • ndl PCB
  • PAH’s

In case the product is not dried or in case the gatekeeper has documented information that in the drying process:

  • no combustion is involved, or
  • natural gas is used, or
  • indirect drying is applied,

the 100% monitoring can be reduced (in accordance with HACCP principles as laid down in GMP+ standard).

Hydrocyanic acid

Only applicable for linseed

Salmonella


Free gossypol

Cottonseed

Notification about application of this protocol

Notification to the Certification Body

Yes

Notification to GMP+ International


Yes, before starting using this protocol, via this LINK.


GMP+ International must be notified each time when this gatekeeper protocol will be used in another country of origin.

4.3.3. Purchase of Additives, Foodstuffs, Pharma products, herbs and spices

Scope of application

Product

Additives, herbs and spices should be approved for use in feed:

  • in case the gatekeeper is a producer: in the country in which the gatekeeper is located;
  • in case the gatekeeper is a trader: in the country where the feed additive is placed on the market.


See F0.2 Definition list for the definition of feed additives.


Foodstuffs, produced under:

  • a GFSI-recognized food safety scheme or
  • a by the national authority approved Code of Practice.


See F0.2 Definition list for the definition of foodstuffs

Note: The foodstuff does not have to be included in the TS1.3 Product List.



Pharma product, produced under European Pharmacopoeia Reference Standards or equivalent.


Excluded from this scope are:

  • by-products from the food industry and raw materials for production of foodstuff


Origin

All countries

Applied by

GMP+ certified company with a production or trade scope.

Applicable until

No time limit

Requirements for the gatekeeper

General

See § 4.1


Note: when using this protocol it is not necessary to include the results of analysis in the GMP+ Monitoring database.

Specific conditions

Purchased additives must be food, feed or pharma grade.


When using these products in feed, special feed legislation might be applicable (for example labelling).


In case of purchase of foodstuff or food additives, the gatekeeper must investigate if and how the product can be used in feed and what feed legislation is applicable.




Supplier evaluation

  1. Hazard analysis

Yes

  1. Supplier audit

Recommended

  1. Sampling

Each batch in accordance with the requirements as described in document TS1.6 Sampling.

For batch definition see F 0.2 Definition list

  1. Testing

Based on HACCP

Retain as documented information

Gatekeeper must retain as documented information:


  • the raw materials, production methods, process flow and environment from which the product is derived, to be able to complete the risk assessment for each product
  • name and address data of the producer
  • purchased product
  • results of analysis
  • other relevant information


Documented information related to the application of this protocol must be retained. This must be available for the auditor and – upon request – for GMP+ International.


Note: (parts) of the above listed information might not always be available. In the framework of application of HACCP-principles, this lack of information can result in defining more control measures and monitoring.

Notification about application of this protocol

Notification to the Certification Body

Yes

Notification to GMP+ International


Yes, before starting using this protocol, via this LINK.


GMP+ International must be notified each time when this gatekeeper protocol will be used for a new combination of producer and product.

4.3.4. Purchase of former foodstuffs

Scope of application

Feed product


  • Former foodstuff (intended for use as feed)
  • Foodstuffs, notproduced under:
    • a GFSI-recognized food safety scheme or
    • a by the national authority approved Code of Practice


See F0.2 Definition list for the definition of former foodstuffs.

Excluded from the scope:

  • By-products originating from the food industry (e.g. beet pulp, brewers’ grain, etc) and manufactured for animal feed
  • Raw material for foodstuff

Origin

All countries

Purchased directly from a food company, which has at least a written HACCP plan. This HACCP plan:

  • is based on HACCP principles, and
  • includes the control of hazards related to the former foodstuff that is being delivered.


Purchased from an intermediate food trader is allowed, if:

  • the trader only purchases and subsequently sells the former foodstuff, and
  • the supplier audit is carried out at the food company where the food becomes former foodstuff, and
  • all necessary information about the former foodstuff is obtained directly from the food company.

Applied by

GMP+ certified company with a production or trade scope.


Under the scope ‘Trade’ the product can only be sold one step further down the chain to:

  • a company with a production scope, or
  • directly to the livestock farmer.

Relevant information must be provided. See also ‘Specific Conditions’.

Applicable until

No time limit

Requirements for the gatekeeper

General

See § 4.1

Specific conditions

  • The gatekeeper must make a clear and unambiguous agreement with the supplier about:
    • compliance with relevant requirements of this gatekeeper protocol
    • the responsibility of the supplier and the gatekeeper regarding the purchased product or service
    • exchange of relevant information
    • any other issue, relevant for assuring the safety of the feed.



  • The gatekeeper purchasing former foodstuff that is not yet suitable as feed material must first process the product into a feed material. A validated treatment or cleaning must be performed to remove physical contaminants (e.g. glass, plastic, metal) before the former foodstuffs can become intended for feed. The treatment or cleaning must be in accordance with scheme requirements.


  • Resell of former foodstuff that has to receive a validated treatment or cleaning to remove physical contaminants (e.g. glass, plastic, metal) before becoming suitable for feed is possible under the next conditions:
    • Under the scope Trade;
    • To a company with a Production scope for further processing into a feed material;
    • Under a clear agreement that gives guarantees about
      • the responsibilities for buying according to the requirement of this protocol, and about
      • correct processing into a feed material
    • All relevant information about the necessary processing of the former foodstuff into a feed material must be provided (=the former foodstuff is accompanied with the FSDS and all the necessary information in accordance with the requirements as laid down in Annex VIII of Regulation (EC) No. 767/2009);
    • The processor of the former foodstuff must be involved in the supplier audit.


  • Resell of former foodstuff that does not have to receive a validated treatment or cleaning to remove physical contaminants (e.g. glass, plastic, metal) before becoming suitable for feed is possible directly to the livestock farmer.


  • GMP+ International reserves the right to accompany the gatekeeper during a supplier audit.


Supplier evaluation

  1. Hazard analysis


Yes


As a part of the supplier evaluation documented information of risk assessment must be available. See for an example support document S9.10 Common daily practice company documents.


  1. Supplier audit


Yes

  • Before initial delivery, and further each year
  • To be conducted by a qualified person. See for this the GMP+ standard


  1. Sampling

Each batch in accordance with the requirements as described in document TS1.6 Sampling

For batch definition see F0.2 Definition list.


  1. Testing


Based on HACCP

Retain as documented information

Documented information related to the application of this protocol must be retained. This includes the above-mentioned FSDS.

This information must be available for the auditor and – upon request – for GMP+ International.


Note: (parts) of the above listed information might not always be available. In the framework of application of HACCP-principles, this lack of information can result in defining more control measures and monitoring.

Notification about application of this protocol

Notification to the Certification Body

Yes

Notification to GMP+ International


Yes, before starting using this protocol, via this LINK.


GMP+ International must be notified each time when this gatekeeper protocol will be used for a new combination of producer and product.

4.3.5. Purchase of palm oil

Scope of application

Feed product

Crude, refined and/or fractioned palm(kernel) oil, as defined under no. 2.20.1 on the EU Feed Catalogue 68/2013 (including amendments to this regulation)

Origin

All countries

Applied by

GMP+ certified company with a production or trade scope.

Applicable until

No time limit

Requirements for the gatekeeper

General

See § 4.1

Specific conditions

The GMP+ certified company purchases above mentioned products based on FOSFA contracts 53, 54, 80 or 81. These are based on application of the manual “FOSFA qualifications and procedures for vessels engaged in the carriage of oils and fats in bulk for edible and oleo chemical use”

The following documented information as stipulated in the FOSFA contracts that must be available:

  • FOSFA (short form) contract
  • Bill of Lading
  • FOSFA Certificate of Compliance, Cleanliness and Suitability of Ship’s Tank
  • Certificate of Analysis with FFA, both at time of shipment and in port of arrival, in country of destination

Supplier evaluation

  1. Hazard analysis

Yes


  1. Supplier audit

Recommended


  1. Sampling


Each batch in accordance with the requirements as described in document TS1.6 Sampling.

For batch definition see F0.2 Definition list.


Sampling in accordance with NEN-EN-ISO method 5555 by a FOSFA Member Superintendent


  1. Testing

See below

Retain as documented information

The gatekeeper must retain as documented information per palm oil mill location:

  • The name, address, etc.
  • The processes carried out
  • The oil products produced

Further, from every batch received the following documented information must be retained:

  • The volume
  • The sea vessel
  • FFA at port of loading
  • FFA at port of arrival


Documented information related to the application of this protocol must be retained. This must be available for the auditor and – upon request – for GMP+ International.


Note: (parts) of the above listed information might not always be available. In the framework of application of HACCP-principles, this lack of information can result in defining more control measures and monitoring.

Sampling and testing

Testing

The samples must in any event be analysed for the parameters and with the frequency which are summarised below. If the hazard analysis shows that other parameters deserve attention then these must be analysed as well.

Parameter

Frequency

Remark

Free Fatty Acids (FFA)

Each batch

Acceptance limit:

  • When FOB in port of loading max 7 %
  • When CIF in port of arrival max 10%

Pesticide residues

Every six months

Rejection limit: consult TS1.5 Specific feed safety limits.


Pesticide screening

The screening must be based on information about:

  • locally used pesticides
  • local legislation about applicable pesticides
  • RASFF- notifications
  • Other relevant information

Heavy metals :

  • Arsenic
  • Lead
  • Mercury
  • Cadmium

On the basis of a hazard analysis but at least once per 12 months

Rejection limit: consult

TS1.5 Specific feed safety limits

Dioxins

Once in three months, varied origins

Rejection limit: consult TS1.5 Specific feed safety limits

Sum of dioxins and dioxin-like PCB’s

Once in three months, varied origins

Rejection limit: consult TS1.5 Specific feed safety limits

Mineral oil hydrocarbons

(C10-C40)

Each batch

Rejection limit: consult TS1.5 Specific feed safety limits

Notification about application of this protocol

Notification to the Certification Body

Yes

Notification to GMP+ International


Yes, before starting using this protocol, via this LINK.


GMP+ International must be notified each time when this gatekeeper protocol will be used for a new combination of producer and country of cultivation.

4.3.6. Purchase of feed materials of mineral origin

Feed materials of mineral origin cannot be purchased under a gatekeeper protocol, yet. A specific protocol will be developed. In the meantime the GMP+ certified company can apply for an exemption.

4.3.7. Purchase of processed feed materials

Scope of application

Feed product

Processed feed materials:


  • not covered by one of the other protocols for purchase of processed feed materials
  • not from mineral origin (see § 4.3.6)

Note:


  • The feed material must be included in the TS1.3 Product list.
  • Feed materials mentioned in § 4.2 cannot be purchased under this gatekeeper protocol.

Origin

The processed feed materials are produced outside the countries listed below and if there is a trader between the producer and the gatekeeper - this trader is located outside the countries listed below, unless sold on FOB-conditions.


Country

Gatekeeping is not allowed for:

Austria

All processed feed materials

Belgium

All processed feed materials

Germany

All processed feed materials

Luxembourg

All processed feed materials

The Netherlands

All processed feed materials

United Kingdom

All processed feed materials



Argentina

Oil seeds meal

Brazil

Oil seeds meal and citrus pulp

Indonesia

Palm kernel expellers

Malaysia

Palm kernel expellers

Pakistan

Molasses

Peru

Fishmeal


Note: Based on a yearly assessment of developments, specific countries (or product-country combinations) can be added to this list. When it is decided to add a country (or a product-country combination) to the list, this will be announced well in advance.







The next countries will be evaluated, with the aim to add them to list of countries where gatekeeping is not possible:


Country

Processed Feed materials

Poland

All processed feed materials

France

All processed feed materials

Italy

All processed feed materials

Spain

All processed feed materials

Applied by

GMP+ certified company with a production or trade scope.

Applicable until

The gatekeeper must make a choice between 2 options:

  1. Applicable with no time limit with testing of each batch on a fixed list of parameters.

or

  1. Applicable for 1,5 years, with possibility to have a HACCP-based monitoring. In this case the next conditions apply:
    • The period is meant for producer to go for GMP+ FSA certification, or equivalent. There must be a clear proof for this.
    • Only if the product flow is kept segregated, starting from the non-certified producer until delivery (‘closed chain’)


Note: If for whatever reason after 18 months the producer is not certified, the batch by batch monitoring must be applied.

Requirements for the gatekeeper

General

See § 4.1

Specific conditions


Supplier evaluation

  1. Hazard analysis

Yes

  1. Supplier audit

Recommended

  1. Sampling


Each batch in accordance with the requirements as described in document TS1.6 Sampling.

For batch definition see F0.2 Definition list

  1. Testing


Option 1: See § 4.3.7.1

---------------------------------------

Option 2: Based on HACCP

Retain as documented information

Gatekeeper must retain as documented information:

  • the raw materials, production methods, process flow and environment from which the feed is derived, to be able to complete the risk assessment for each feed.
  • name and address data of the producer
  • purchased batches of feed material
  • results of analysis
  • other relevant information


Documented information related to the application of this protocol must be retained. This must be available for the auditor and – upon request – for GMP+ International.


Note: (parts) of the above listed information might not always be available. In the framework of application of HACCP-principles, this lack of information can result in defining more control measures and monitoring.

Notification about application of this protocol

Notification to the Certification Body

Yes


Notification to GMP+

International


Yes, before starting using this protocol, via this LINK. (option 1).

Before starting using option 2, GMP+ International must be notified via a special form LINK. A validation is part of the notification procedure. For more details about the procedure see the FAQ list.

GMP+ International must be notified each time when this gatekeeper protocol is used for a new combination of producer and product.

4.3.7.1. Appendix 1: Testing
  • Each sample must any event be analysed for the parameters which are summarised below. If the hazard analysis shows that other parameters deserve attention then these must be analysed as well.

Note: to help to classify an individual feed material in the correct category, consult this document .

  • Where the table does not provide information about parameters, the gatekeeper must determine the parameters to be analysed for each batch based on the hazard analysis. The gatekeeper must submit via this LINK the monitoring plan to GMP+ International for validation before starting applying the gatekeeper protocol.


Hazard

Category of Feed material

Pesticides

residues

Aflatoxine

B1

DON

ZEA

Fumonisines

OTA

T2/

HT2

Heavy metals 4

(As,Cd,Pb,

Hg)

Dioxines

DL PCB’s

Ndl PCB’s

PAH4

Salmonella

Hydro

cyanic acid

Anti

biotics

(By) products of cereal grains incl. starch production

X

Xb

X

X

Xb

X

Xa

X

X

X


X



(By-)products from potato starch production

X







X

X

X

Xd

Xf



(By-)products of oil seeds, oil fruits, oil supplying plants (meals, expellers)

X

X


X




X

X

X


X

Xc


(By-)products from sugar production

X



X




X

X

X

Xd

X



(By)-products from beer production (yeast, feed beer)

X







X

Xd

Xd


X


Xg

(By-)products from malting (malt rootlets, malt), íncl. brewers’ grains and DDGS

X

Xb

X

X

Xb

X

Xa

X

X

X


X



(By) -products of legumes

X







X

Xd

Xd

Xd

X



Dried grass meal

X







X

X

X

X

X



(By-)products from fruit processing

X

Xi






X

X

X

X


Xi



Hazard

Category of Feed material

Pesticides

residues

Heavy metals 4

(As,Cd,Pb,Hg)

Dioxines

DL PCB’s

Ndl PCB’s

PAH4

Salmonella

Nickel

Antibiotica

Methanol

Insoluble impurities

(By-)products from milk and egg production


X

Xh

Xh


X





Fats, oils (including animal fats) and glycerine, with exception of products mentioned in par. 4.2

X

Xn

X

X

Xj


Xk


Xn

Xm

Fish, marine animals and (by)products

X

X

X

X

X

X


Xl



a Only for oat and oat products

f For protein rich products

k Only for solid fats

b Only for maize and maize products

g For yeast, if production process is unknown

l Only for fish and shrimps from non-EU countries

c Only for linseed

h For egg products and products containing fat

m Only for animal fat, legal requirement

d If dried directly

i Only for almonds and apricots

n Only for glycerine

e If delivery directly to farmer

j Only for vegetable oil and glycerine


4.3.8. Purchase of feed for feed trial

Scope of application

Feed product

Feed for feed trial


Note that this protocol is not referring to a specific feed product, but to the purpose for which the feed product is purchased.

Origin

All countries

Applied by

GMP+ certified company with a production scope

Applicable until

No time limit

Requirements for the gatekeeper

General

See § 4.1

Specific requirements


If specific feed materials are part of the test, they do not have to be on the TS1.3 Product list.


If non-registered veterinary medicine or non-approved additives are processed, the gatekeeper must:

  • have approval of the competent authority.
  • ensure that the produced test feed does not lead to undesired contamination of GMP+ feed.
  • ensure that residues (as a result of carry-over) do not exceed the GMP+ limit (max 1ppm).

Supplier evaluation

  1. Hazard analysis

Yes

  1. Supplier audit

Recommended

  1. Sampling


Each batch in accordance with the requirements as described in document TS1.6 Sampling

For batch definition see F0.2 Definition list.

  1. Testing

Based on HACCP

Retain as documented information

Gatekeeper must retain as documented information:

  • the raw materials, production methods, process flow and environment from which the feed is derived, to be able to complete the risk assessment for each feed.
  • name and address data of the producer
  • purchased batches of feed material
  • results of analysis
  • other relevant information


Documented information related to the application of this protocol must be retained. This must be available for the auditor and – upon request– for GMP+ International.


Note: (parts) of the above listed information might not always be available. In the framework of application of HACCP-principles, this lack of information can result in defining more control measures and monitoring.

Notification about application of this protocol

Notification to the Certification Body

Yes

Notification to GMP+ International


Yes, before starting to use this protocol, via this LINK.


GMP+ International must be notified each time when this gatekeeper protocol is used for a new combination of producer and product.

4.4. Gatekeeper requirements for purchase of feed services

4.4.1. Purchase of road transport

Scope of application

Feed service

  • Road transport in bulk
  • Road transport of vegetable foodstuffs in “for foodstuffs only” loading compartments

Origin

Applicable for road transport outside of countries listed below:

  • Austria
  • Belgium
  • Czech Republic
  • Germany
  • France
  • Poland
  • The Netherlands
  • United Kingdom

This gatekeeper protocol can also be applied for road transport in every country in the following cases:

  • During harvest for a period of 90 days (which can also be non-consecutive), for transport of unprocessed agricultural products directly from the grower.
  • Transport of hay/straw on flatbed/ curtain siders trucks
  • Transport of vegetable foodstuffs in “for foodstuffs only” loading compartments

Applied by

  • GMP+ certified company with a production or trade scope
  • GMP+ certified company, operating within the Spanish port premises, with a scope storage and transshipment of feed and a scope affreightment of road transport

Applicable until

No time limit

Requirements for the gatekeeper

General

See § 4.1

Specific requirements

Gatekeeper must:

  1. have a quality/ feed safety assurance agreement with the non-certified carrier;
  2. have, if applicable, an agreement for transport of hay and straw. See for an example support document S9.10 Common daily practice company documents. This information can also be included in the CMR instead.If the delivery address is another GMP+ certified company, this agreement is not necessary;
  3. establish that the transport company complies with all the applicable legal obligations relating to feed ;
  4. receive information about:
    • at least the last three previous loads,
    • the cleaning operations performed after them
    • any transport of forbidden loads;
  1. provide instructions about:
    • cleaning and/or disinfection in accordance with the IDTF and the visual inspection
    • handling of aberrant load,
    • handling of forbidden loads, etc.
  1. provide instructions about retaining documented information as part of tracking and tracing;
  2. check on the compliance with the agreement.

This check is done by means of an initial and periodic inspection carried out by a loading inspector.
If prohibited loads have been transported, the release procedure must be carried out. See for this the section Procedures on the IDTF website.


Additionally, when “for foodstuffs only” loading compartments are used for transport of vegetable foodstuffs for use in feed, they must be marked as such in a clearly visible and indelible fashion. “For foodstuffs only” loading compartments must be covered by HACCP certification of the carrier.

Supplier evaluation

  1. Hazard analysis

Yes

  1. Supplier audit


Yes, by means of an initial and periodic inspection

  1. Sampling

Not applicable

  1. Testing

Not applicable

Retain as documented information

Gatekeeper must retain as documented information:

  • the name, address and registered offices of all transporters assured
  • unique identification of assured loading compartments (number plates etc.)
  • quality assurance agreement
  • agreement for transport of hay and straw
  • instructions to the person responsible
  • report of initial and periodic inspections


Documented information related to the application of this protocol must be retained. This must be available for the auditor and – upon request – for GMP+ International.

Notification about application of this protocol

Notification to the Certification Body

Yes

Notification to GMP+ International


Yes, before starting using this protocol, via this LINK.


GMP+ International must be notified each time this gatekeeper protocol will be used in another country.

4.4.2. Purchase of inland waterway transport

Scope of application

Feed service

Inland waterway transport in bulk

Origin

Applicable for inland waterway transport outside of countries listed below:

  • Austria
  • Belgium
  • Czech Republic
  • Germany
  • France
  • Poland
  • The Netherlands

Applied by

GMP+ certified company with at least the scope Affreightment of inland waterway transport

Applicable until

No time limit

Requirements for the gatekeeper

General

See § 4.1

Specific requirements

Gatekeeper must:


  1. have a quality/ feed safety assurance agreement with the non-certified barge;
  2. establish that the barge complies with all the applicable legal obligations relating to feed
  3. receive information about:
    • at least the last three previous loads,
    • the cleaning operations performed after them
    • any transport of forbidden loads
  1. provide instructions about:
  1. check on the compliance with the agreements by means of initial inspection carried out by GMP+ (or equivalent) auditors / inspectors, accepted for the scope affreightment of short sea and inland waterways transport.
    If prohibited loads have been transported, the release procedure for inland waterway transport must be carried out. See for this TS3.3 Inland waterway transport and short sea shipping of feed.
  2. before each loading of feed arrange a loading compartment inspection (LCI) by a Control Organisation (CO) in accordance with the GMP+ requirements of the TS3.3 Inland waterway transport and short sea shipping of feed.


For definition of CO see F0.2 Definition list.

Supplier evaluation

  1. Hazard analysis

Yes

  1. Supplier audit

Yes, by means of an initial inspection

  1. Sampling

Not applicable

  1. Testing

Not applicable

Retain as documented information

Gatekeeper must retain as documented information::

  • the name, address and registered offices of all owners of barges assured
  • unique identification of assured barges
  • quality assurance agreement
  • instructions to the person responsible
  • report of initial inspection
  • LCI reports


Documented information related to the application of this protocol must be retained. This must be available for the auditor and – upon request – for GMP+ International.

Notification about application of this protocol

Notification to the Certification Body

Yes

Notification to GMP+ International


Yes, before starting using this protocol, via this LINK.


GMP+ International must be notified each time when this gatekeeper protocol will be used in another country.

4.4.3. Purchase of storage and transshipment

Scope of application

Feed service

Storage and transshipment

Origin

Applicable for storage and transhipment outside of countries listed below:

  • Austria
  • Belgium
  • Germany
  • Luxembourg
  • The Netherlands
  • United Kingdom

This gatekeeper protocol can also be applied in all countries in the following cases:


  • Bulk storage at the grower immediately following the harvesting of unprocessed agricultural products
  • Temporary (until the next harvest) storage of vegetable primary products, ensiled immediately following the harvesting.
  • Temporary (less than six consecutive months) bulk storage or transshipment immediately following the harvesting of vegetable primary products.
  • Storage and transshipment of packaged feed.

Applied by

GMP+ certified company with a production or trade scope.

Applicable until

No time limit

Requirements for the gatekeeper

General

See § 4.1

Specific requirements

Gatekeeper must:


  1. have a quality/ feed safety assurance agreement with the non-certified storage and transshipment company;
  2. establish that the storage and transshipment company complies with all the applicable legal obligations relating to feed.
  3. provide instructions in the relevant requirements (hygiene, retaining documented information as part of tracking and tracing, pest control, what to do in the event of the determination of aberrant feed product etc.).
  4. check on the compliance with the agreements during the supplier audit.

Supplier evaluation

  1. Hazard analysis

Yes

  1. Supplier audit


Yes by means of an initial inspection and after that a risk based periodic inspection.

  1. Sampling

Not applicable

  1. Testing

Not applicable


Retain as documented information

Gatekeeper must retain as documented information::

  • the name, address and registered offices of all storage and transshipment locations assured
  • quality assurance agreement
  • instructions to the person responsible
  • report of the supplier audit


Documented information related to the application of this protocol must be retained. This must be available for the auditor and – upon request – for GMP+ International.

Notification about application of this protocol

Notification to the Certification Body

Yes

Notification to GMP+ International


Yes, before starting using this protocol, via this LINK.


GMP+ International must be notified each time this gatekeeper protocol will be used in another country.

4.5. Special gatekeeping options

4.5.1. Other Products and Services

Scope of application

Product

All other products and services which can have a negative impact on the feed safety and are not addressed in other protocols.


Examples: silage agents, cleaning agents, lubricants, processing aids, veterinary medicinal products, silo cleaning service, pest control service, raw materials for feed.


See for more information S9.3 - Explanation of GMP+ feed chain

Origin

All countries

Applied by

GMP+ certified company

Applicable until

No time limit

Requirements for the gatekeeper

General

See § 4.1


Note: when using this protocol it is not necessary to include the results of analysis in the GMP+ Monitoring database.

Specific conditions

No

Supplier evaluation

  1. Hazard analysis

Yes

  1. Supplier audit

Recommended

  1. Sampling

In accordance with the requirements as described in document TS1.6 Sampling

  1. Testing

Based on HACCP

Retain as documented information

Documented information related to the application of this protocol must be retained. This must be available for the auditor and – upon request – for GMP+ International.


Note: (parts) of the above listed information might not always be available. In the framework of application of HACCP-principles, this lack of information can result in defining more control measures and monitoring.

Notification about application of this protocol

Notification to the Certification Body

No

Notification to GMP+ International

No

4.5.2. Raw materials for soap stock splitting

Accepted certificates -scopes

All certificates -scopes listed § 3.4.1.


Note: The soap stock splitters are to be considered as a starting point in the assured chain. Therefore the raw materials can also be purchased from uncertified suppliers, based on the results of a hazard analysis.

Additional requirements

Soap stock splitter must ensure there is a clear contract with the suppliers of the raw materials with specification of the incoming raw materials and the literally stated the negative list of raw materials.

Raw materials to be used

  • Wet gums out of processing food/feed grade oil (GMQ)
  • Soap stock out of first generation GMQ vegetable oil (chemical refinery)
  • Soap stocks from neutralization process (derived from GMQ oil to be used in biodiesel production)


This is from GMQ crude vegetable oil which quality is also used to process refined oils for human consumption.

The oil which is used in biodiesel production is only partly refined, meaning only neutralized. Bleaching and deodorization is normally not part of the biodiesel process.

Raw materials not be used (negative list)

See TS1.4 Forbidden Products and Fuels

  • By-products from biodiesel production (e.g. MONG)
  • Soap stocks out of multi feedstock biodiesel. Multi feedstock means non-GMQ vegetable oil. In this case besides oils/fats from vegetable origin, also fats/oils from animal origin or Used Cooking Oils are used to produce the biodiesel
  • Tank bottoms
  • Regained oil from bleaching earth
  • Deodistillates
  • Skimming fats from water treatment processing (e.g. Palm Oil Mill Effluent - POME)
  • Fats from animal origin

For definition of GMQ, First generation GMQ oil, MONG and Multi feedstock see F0.2 Definition list.

Feed Support Products

That was a lot of information to digest and one might ask, what is the next step? Luckily we can offer support for the GMP+ Community when doing this. We provide support by means of various tools and guidances but as each company has a shared responsibility to feed safety, and therefor tailor-made solutions cannot be offered. However, we do help by explaining requirements and provide background information about the requirements.

We have developed various supporting materials for the GMP+ Community. These include various tools, ranging from Frequently Asked Questions (FAQ) lists to webinars and events.

Supporting materials related to this document (Guidelines and FAQ’s)

We have made documents available which give guidance to the GMP+ requirements as laid down in the module GMP+ FSA and GMP+ FRA. These documents give examples, answers to frequently asked questions or background information.

GMP+ Monitoring database

The GMP+ Monitoring database contains analysis results from you and other users. It is possible to generate reports based on this data. We have a manual and a frequently asked questions document available.

Find our Feed Support Products here:

Fact sheets

More information: https://fsd.gmpplus.org/pagina/6/fact-sheets.aspx/

GMP+ Monitoring database

More information: https://fsd.gmpplus.org/pagina/1281/gmp-monitoring-database.aspx

GMP+ Portal

More information: https://portal.gmpplus.org/en-US/